Robot System Integration
Maintenance of industrial robot body
1. General maintenance1) Clean the manipulatorThe robot maintains and cleans the base and arm of the manipulator regularly;High pressure cleaning equipment can be used, but should avoid direct injection to the manipulator;If the manipulator is protected by grease film, remove as required.(Avoid using strong solvent such as acetone, avoid using plastic protection, in order to prevent the generation of static electricity, must use wet or wet cloth to wipe the non-conductive surface, such as spraying equipment, hoses, etc.Do not use dry cloth.2) Cleaning and maintenance of hollow wristsAccording to the actual situation, hollow wrists need to be cleaned frequently to avoid accumulation of dust and particles, and clean with a clean cloth that cannot afford pompous balls. After the wrist is cleaned, a small amount of Vaseline or similar substances can be added to the wrist surface, which will be more convenient for cleaning in the future.3) Regular inspectionCheck for oil leaks;Check whether the gear clearance is too large;Inspect cables between control cabinet, purge unit, process cabinet and manipulator for damage.4) Inspection of fixing boltsThe fastening bolts and fixing clamps that fix the manipulator on the foundation must be kept clean and shall not touch corrosive liquids such as water, acid and alkali solution.If corrosion resistant coating such as galvanized coating or coating is damaged, the relevant parts shall be cleaned and coated with corrosion resistant coating. 2. Axle brake testDuring operation, each shaft motor brake will wear normally.In order to determine whether the brake is working properly, it must be tested at this time.
What should spraying robot do for maintenance
1. Check the movement status of each axis cable, power cable and communication cable of the spraying robot.2. Check whether there is oil leakage or oil leakage in the gear box and wrist.3. Check the zero position of the spraying robot;Spraying robot each shaft motor and brake.4. Check lubricating oil on each axis of the spraying robot;Each shaft limit block;Disconnect all power supplies to the control cabinet.5. Check the main board, storage board, calculation board and driving board of the spraying robot;Spray robot control cabinet there is no sundries, dust and so on in the cabinet, check the tightness6. Check whether the joint of the control cabinet and manipulator is loose or whether the cable is loose or damaged;7. Check the storage battery of the program;Optimize the hard disk space of the robot control cabinet, ensure the normal operation space, etc., understand the safety guidelines in the safety Manual ‖, and shall not carry out any maintenance work on the spraying robot.The task must be undertaken by suitably trained skilled workers. The above are the basic seven aspects of the maintenance of spraying robot, in addition, we should also pay attention to the maintenance interval of spraying robot, various equipment maintenance interval depends on environmental conditions, operating hours and other factors and vary.Before spraying any operation, carefully study the operation manual of spraying robot, and then conduct operation after professional training.
What points can't be ignored in robot cable selection
Cable robots can be widely used, which is mainly due to cable performance attributes stand out, cable material is qualitative soft, superior tensile properties, flexible, and restore the performance is very strong, cable bend in a short time in a recovery state, without causing cable partial necrosis, late will not affect the cable to use.The needs of the development in all walks of life speeds up the cable robot, the various types of cable markets robot type cable, it would be good for consumers and also have its downside, benefit is selectively widely, can choose appropriate own needs cable, on the other hand is a cable type many, the product type in general will be miscellaneous, for users to choose the appropriate cable will be a big challengeExplicit use of functionsFor any consumer, when buying a cable, it's important to know exactly what's worth buying.What are the practical applications of cables?On the basis of these, make clear the purchase requirements, and understand the parameters and functions of all aspects of the cable in detail through the cable specification. The general robot cable has the following advantages:（1）wear resistance, the use of efficient composite material to enhance the cable in the process of use of friction resistance（2）Compressive resistance, which can be seen from the recovery performance of the cable（3）Good tensile force effect
What should robot maintenance do
While everyone knows the importance of robot maintenance, it is still unclear how often to maintain a robot.Now let me make it clear that for every year or 6,000 working hours that a robot works, it has to do maintenance work.The maintenance contents of the robot mainly include the replacement of lubricating oil of six shaft reducer and lubricating oil of J4 shaft gear shaft, the replacement of wearing parts, the inspection of operation condition of each module in the control cabinet, and the inspection of wear condition of each cable in the control cabinet.If grease is not replaced for a long time, the six axes of the robot will be blocked by deteriorated grease, which will not lubricate the reducer but increase wear and shorten the service life of the robot.When changing the grease, we can obviously see that the grease inside has become cloudy with pungent smell. Therefore, timely changing the grease is a must for robot maintenance.Some vulnerable parts in the control cabinet will not be replaced for a long time, and the aging of vulnerable parts will cause the robot to stop.Check the running condition of each module in the control cabinet regularly and check each cable carefully, etc., which can greatly reduce the downtime of the robot.Therefore, regular maintenance of robots is very necessary. Meanwhile, both robot maintenance and robot maintenance need professional engineers to operate. Otherwise, once operation error occurs, it is very likely to cause more damage.
How to maintain industrial robots
At ordinary times, we must do a good job in the maintenance of industrial robots, because it may affect the working efficiency of robots at ordinary times.So how do you do robot maintenance?Generally speaking, when you buy a robot, there will be instructions on how to use it and how to maintain the industrial robot.The maintenance method of different brands is also different naturally.When carrying out the maintenance of industrial robots, one should carefully read the maintenance operation manual. The operation manual indicates how often to maintain which parts, what are the items of daily maintenance, three-day maintenance, weekly maintenance, monthly maintenance, annual maintenance and every three years maintenance.Robot maintenance is a delicate technical work, many projects need professional tools and experience, such as robot oil change, replacement of wastage spare parts, etc., all need professional maintenance personnel to better operate, so as to avoid operation errors and cause unnecessary damage to the robot body.Regular maintenance of the robot can greatly reduce the failure rate of the robot. In the process of maintenance, engineers will also carefully check whether there is wear and tear in all parts of the robot, and timely remind the customer, greatly reducing the robot's downtime.Robots are just like people. People need to keep in good health, and industrial robots also need regular maintenance. Only after the maintenance can industrial robots run more healthily.